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Concept to Reality

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Design stages
Building the hull (1 of 4) pointer
Deck details and masts
Rigging and Sails
Shipping
Maintenance

Building the Hull Stage 1

As mentioned previously, we create templates for the ribs or bulk-heads required to build the hull. We then cut and create those sections and place them in position on the keel, which itself is built-up from several scarfed pieces, very much like the original.

Hull frame of the USS President being assembled

We use a variety of grades and types of hard- and soft-woods, depending on the purpose, location and function. Wood grain often being an additional factor since the grain has to look natural at scale.

Galleon Hull Bulkheads

The sections are then shaped and sanded to allow for planking to be applied in a smooth and fluent manner. The picture above shows a completed set of bulkheads for a bathtub shaped 16th century galleon, below the frame of an 18th century ship's boat.

Ship's boat hull under construction

Hull construction of a modern Johnson 75 motor yacht model.

Planked Yacht Hull Construction

After a yacht hull has been completely planked, she is sanded smooth and fair, and subsequently coated with our own epoxy-resin recipe creating an incredibly strong and resilient hull.

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Concept, content & Design: The Art of Age of Sail