Concept to Reality

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Research
Design stages
Building the hull (1 of 4) pointer
Deck details and masts
Rigging and Sails
Shipping
Maintenance

Building the Hull Stage 1

As mentioned previously, we create templates for the ribs or bulk-heads required to build the hull. We then cut and create those sections and place them in position on the keel, which itself is built-up from several scarfed pieces, very much like the original.

Hull frame of the USS President being assembled

We use a variety of grades and types of hard- and soft-woods, depending on the purpose, location and function. Wood grain often being an additional factor since the grain has to look somewhat natural at scale, when visible.

Image of bulkheads

The sections are shaped and sanded to allow for planking to be applied in a smooth and fluent manner. Additionally cant frames and breast hooks are also often used in a model's construction. The picture above shows a complete set of master-bulkheads for a 19th century steam-sealer. The internal construction of an 18th century ship's cutter is shown directly below.

Image of Ship's boat

Hull construction of a modern Johnson 75 motor yacht model shown below.

Planked Yacht Hull Construction

After a yacht hull has been completely planked, she is sanded smooth and faired. We then coat the hull with our own epoxy-resin recipe, creating an incredibly strong, smooth and resilient hull.

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Concept, content & Design: The Art of Age of Sail